Citing volatile market conditions and cost challenges, Vale announced today that it plans to move to a single-furnace operation at its Copper Cliff smelter in Sudbury.
Northern Life newspaper reports the move will have
immediate effects on the company's $2-billion Clean Atmospheric
Emissions Reduction (AER) project.
In mid-October, facing weaker
metal prices, Vale undertook a comprehensive review of all its
projects and operations. The first step, announced Oct. 18, was that
operations at its Frood site of the Stobie Mine would be suspended as
of the end of the year.
Although 85 jobs were affected by the
decision, there were no layoffs. At the time, Vale said it remained
committed to the Clean AER project, although it shifted the
completion date from late 2015 to 2016.
The goal of the changes,
said Base Metals CEO Peter Poppinga, was to “deliver a business
model that is simpler, self-funding and self-sustaining.”
The
Base Metals division could no longer expect to rely on financing from
Vale's larger iron ore business, he said. By the end of this year,
the division is expected to fund itself entirely.
Today's
statement said moving to a single furnace at Copper Cliff is the next
logical step. Vale does not expect that to happen before the end of
2016.
“Changes in our asset footprint, such as the commissioning
of our Long Harbour project in Newfoundland, together with decisions
to optimize and redistribute the flow of raw materials, have made the
move from a two-furnace operation to a single-furnace operation at
our Copper Cliff Smelter the next logical step for the business.
“The current and future mine plans in Ontario do not support a two-furnace operation.”
Although the move to a single furnace is years away,
preparation for it means immediate changes to the Clean AER Project.
The outcome, combined with adjustments to Clean AER, will be
reductions in annual sulphur dioxide (SO2) emissions of more than 50
per cent greater than in the original project plan at approximately
half the capital investment.
Originally slated to cost $2
billion, the move cuts the investment to $1 billion over the next two
years.
Jobs will be affected by the change, the company said, but
just how many has not been announced. Northern Life will update the
story as more information comes available.
“We do expect that
over the next several years there will be fewer jobs in the smelter
complex with a change to a single furnace – but given the lead time
we will look for ways to minimize any impacts,” the statement
reads.
The new plan involves minimal short-term adjustments to the
Sudbury mine production. New high-value brownfield mine development
projects, such as Copper Cliff Mine, will proceed and the Victor
Capre project will be accelerated.
Total refined nickel
production will not change.
A team has been formed to study the
various aspects associated with this change and over the next year
this team is tasked with putting together revised plans for a single
furnace operation.